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Packaging Design and Management-2

Group project(4)-Vulnerable Cups and Seals

Nov 22-Feb 23

About Picnic

"Picnic, the supermarket on wheels!"

Picnic, founded in 2015, is a fast-growing Dutch data-driven company that has developed with concept of ‘modern-day milkman’ , a mass-market home delivery system for fast-moving consumer goods. Its main mission is to make grocery shopping simple, fun, and affordable for everyone. This translates to their unique selling proposition, which is to deliver food fresh, sustainably and for a low price at a set time of day. Picnic has become Europe’s fastest-growing online supermarket and is currently operational in The Netherlands, Germany and France.

How it works

"How Picnic's supply chain network works?"

The diagram on the right represents a simplified version of the supply chain of Picnic

supply chain

Design Brief

"What are the existing problems with Picnic's packaging?"

The plastic cups and seals currently utilized in the packaging of dairy products are very vulnerable and therefore highly susceptible to damage, and can easily be compromised in various ways, particularly during transportation. This results in leakage and subsequent spoilage of the products. In response to this issue, the assignment provided by Picnic is to develop an improved packaging system for these dairy products. 

cup-problems

Design Intent

The main focus will be on

  • Reducing the vulnerability of the packaging to damage during transportation
  • improving the re-closability of the packaging
  • minimizing the use of additional materials
  • including the use of more sustainable and recyclable materials
  • optimizing the distribution layout of the packaging
  • a packaging solution that is tailored to the consumer's home use instead of for supermarket shelves

Barrier Properties

"What are the basic barrier proerties that should be considered for yogurt packaging?"

barrier-properties

Ideation and Concepts

ideation-pic

Final Design-Primary Packaging

The primary packaging solution for Picnic’s dairy products is a resealable multi-serve stand-up pouch.

The flexible stand-up pouch offers several advantages :

Final design

Final Closure Mechanism

Final-closure-pic

Production and Filling

primary-filling-production

Secondary Packaging and Layout

The transport unit(FEFCO-427) is W 182 x L 352 x H 87 mm and based on the Topa test it can be concluded that the maximum load on top can be 85 kg. One transport unit contains 14 customer products of 250 ml and weights in total 3.8 kg.

Final Packaging

tertiary-packaging